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TYPE 99
CHANGES AND MODIFICATIONS
A STUDY INTO THE QUALITY OF FUNCTION
AND SIMPLIFICATION FOR PRODUCTION, OPERATION AND MAINTENANCE.

Hitachi Heiki KK
manufactured this Type 99 Light Machine Gun serial number 23340 in May
1945. This weapon is representative of its series produced towards the
end of the war when higher priorities were directed to other ordnance.
Certain noncritials were bypassed as the elimination of the buttstock
monopod and handgrip grooving from the carrying handle and pistol grip.
Also tripod provisions on the trigger housing and gas piston tube were
eliminated. By the end of production in 1945 some 18 changes would be
made to the series.
Numerous
books and articles have been written by historians, scholars and theorists
since the end of World War II on the flaws in the Japanese
administration’s control in their manufacturing and production methods
such as universal standardization. This analysis is not intended to
examine such findings and conclusions. It is to present a non-political
chronicle of progress in the continuum of “fine tuning” a certain machine
gun series for improvements and final attempts at simplification to
maintain operating reliability of the product. The changes and
modifications were implemented when the unavailability of raw materials
were diminishing, the loss of skilled labor due to events of the time and
the continued threat of an aggressive Allied Nations.
The Type 99, [1939], light machine gun and its predecessor the Type 96,
[1936], light machine gun were near twins with many identical features.
Colonel Kijiro, inventor of these weapons had shown determination
throughout his career to design improvements that would not only meet
certain combat demands, but also make the manufacturing process less
complicated, time consuming and reduce costly procedures.
The produced quantities alone of the Type 96 weapon indicates certain
acceptance in its success while being manufactured by three separate
contractors who together produced some 15,000 weapons during the five year
period. ( Production data is taken from quantitative specimens as
recorded in the author’s 50+ year data base collection of serial numbers
and date inscriptions of Japanese small arms ordnance.) However
progression was not without fault and delays. The lack of precision work
in their manufacturing process prevented interchangeability of parts
requiring hand fitting and finishing. This resulted in the added necessity
to serial number most all parts.
During the 5 year production tenure of the Type 96 light machine gun
before conversion over to the Type 99 light machine gun production,
changes were being made within each manufacturer individually and some not
necessarily being shared with the entire production group for a common
goal. Samples show variations in casting and machining techniques such as
in trigger housings and in the stock and tripod pin areas. Stock skirts
and magazine levers were different.
Along with periodic improvements such as relocation of the windage knob
and a one-piece aperture made to the rear sight, major changes started to
occur in early 1939 to the Type 96 weapon in the Kokura Army Arsenal’s
production. As detailed in a previous article on the subject, changes were
made to the sear safety bar, alternate threading at the barrel muzzle to
accommodate a new flash suppressor design, ejection port cover, barrel
cooling fins, and added mass to receiver. From late 1942 through 1943
changes continued. Barrel locking pin configuration with shim stock
provision for head spacing, barrel pin shielding, ejection port and
magazine spring loaded covers, gas regulator plug, bipod latch plate
shield and addition of a monopod to the buttstock. All of these features
would eventually be incorporated into the new Type 99 light machine gun.
The Type 96 weapon design using a light powered 6.5 mm rifle cartridge had
experienced problems with mechanics of the gun. Among the problems was the
need to lubricate the cartridges at feeding. Although some improvements
were made, a more flawless design was necessary for the use of a new and
more powerful 7.7 mm cartridge. This was the primary and most important
change between the two machine guns.
In the beginning Japanese observations in World War I, through the 1932
Manchurian conflict and the 1937 war with China dictated a clear need for
advancement in small arms weaponry. The 1937 Comintern Pact with Germany
and Italy increased needs to reform this position. The prevailing and
major problem was the then current use of the 6.5 mm service cartridge. It
was not designed for intentional use in machine gun systems and compounded
the problem with inadequate long range performance especially for aircraft
adaptation.
The Imperial Japanese Navy was successful with the British rimmed .303
caliber cartridge in their imported British Lewis and Vickers machine
guns. They introduced a new semi-rimmed cartridge in 7.7 mm for first use
in their licensed Vickers weapons. Both gun and ammunition was designated
as Type 89, [1929].
The army’s development with ammunition was followed by adoption of Type
92, [1932], a semi-rimmed cartridge in the 7.7 mm caliber and specifically
to meet machine gun application. The first use and adoption was in the
Type 92 heavy machine gun. This caliber cartridge was further refined in a
rimless configuration and first used in their Type 97 tank machine gun
which emanated from the Type 91 series machine gun chambered for the Type
38, [Arisaka], 6.5 mm rifle cartridge. The new rimless cartridge was
adopted in 1939 as Type 99.
The new Type 99 light machine gun chambered for the 7.7x58 mm cartridge,
was first produced in 1940 by Colonel Nambu’s associate firm Chuo Kogyo KK.
In 1941 both Nagoya Army Arsenal and the Private firm of Hitachi Heiki KK
were producing the weapon with the fourth manufacturer, Kokura Army
Arsenal, starting production in 1942. Although production by a fifth
manufacturer in Japan was formulated, it did not take place due to turn of
events in 1943/44 when the Allied nations offensive in the Pacific and
Eastern front put Japan on the defense prompting the need to review
ordnance strategies and priorities.
Although some variances did occur, there were no noticeable
operational/maintenance changes to the Type 99 until 1943 when
improvements were made in the early year by the Hitachi firm who began
using split pins for parts assemblies and modified the gas piston housing
by drilling a hole in back of the gas regulator for cleaning the barrel
port. A spring clip cover protected the access hole. Some weapons, which
were specifically tested and fired for automatic function and endurance,
were inspector stamp coded on the weapon. Testing included headspace
adjustment of which after acceptance, the barrel nut was pinned in place.
Along with continuous advance of the Allied nations in their thrust toward
the Japanese homeland, came the air bombing raids in 1944/45. By the fall
of 1944 production and quality started to diminish in the production of
small arms ordnance. The Type 99 light machine gun was among small arms
being scaled back in favor of aircraft and associated machine gun
production. By October 1944, Hitachi Heiki KK the largest producer of the
Type 99 weapons began to make changes toward a “need only” policy to
enhance simpler and faster production.
NOTE:
It is to understand that accepted changes and the sequence of
incorporation into the production phase was not an abrupt halt and/or
shifting to new methods at one time, but an intermittent process depending
upon quantities of original parts which could be utilized until stock was
depleted, all to accomplish the least amount of production downtime.
Through October 1944, the following changes
were appearing on the weapons:
1. Monopods were eliminated from the buttstock.
2. The sear safety bar was eliminated. By December all associated parts
machining ceased.
3. Barrel ribs were squared, diameters standardized and the thickness
increased.
4. Front sight shields were eliminated.
5. Handgrip grooving was eliminated from pistol grip and carrying handle.
Changes continued through November 1944:
6. Tripod lug and race eliminated from the trigger and gas cylinder
housings.
7. Rear sight changed to simple configuration.
By March 1945 more changes were added:
8. Retracting handle slide eliminated.
9. Shielded bolt handle lock eliminated.
Into the final assembly operations in May 1945 more changes:
10. Knurling eliminated from the gas piston plug.
11. Parts serial numbering eliminated except for receiver and vitals.
12. Telescope base provision eliminated from receiver.
Aside from the pressures of a country being
in a defensive position, they continued to develop and improved upon the
Type 99 light machine gun and through early 1945, four additional
prototype models were made but it was too late for their finalization into
useful ordnance.
(Click picture to enlarge)
FRONT RIGHT SIDE VIEW showing some
of the late changes made to the T-99 weapon, which includes elimination of
sight ear guards, no knurling on gas piston regulator, and square barrel
configuration. The elimination of the bipod shields was adopted for all
T-99 guns emanating from the late changes to the T-96 weapons.
(Click picture to enlarge)
BOTTOM VIEW of weapon at trigger
housing assembly. The “cross” cover at center gives access to the bolt
lock. The area to the right originally was a covered access to the sear
safety bar assembly which has been eliminated.
REFERENCES: This
works is adopted from the soon to be published book:
DRAGONS OF FIRE
by
william m.p. EASTERLY [050428]
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